Zytron® 500
Chemical Protection
Zytron® 500 is top of the class – and the classic responder choice for hazmat and other demanding situations.
Zytron® 500 is the classic emergency responder choice for hazmat response and other demanding situations. It's tough, built for mobility, and based on patented technology that created the first material to survive eight full hours against the ASTM F1001 Test Battery with no breakthrough. Now with an extensive chemicals-tested list numbering in the hundreds, it's no wonder that responders around the world trust Z500 garments for ultra-demanding Level A and Level B applications.
Zytron 500 Details
- Greater than 8-hour holdout against hundreds of chemicals, plus proven holdout against Chemical Warfare Agents (CWA).
- Several NFPA certified styles available.
- Available in two colors, hi-viz orange and charcoal gray.
- AntiFog Expanded-View Visor System is standard on gas-tight styles.
- 2N1® Glove System on Hazmat styles eliminates the problem of inner glove inversion.
- Hazmat styles include seams that are sewn then double heat sealed/taped.
- Softer pliable fabric enhances comfort for extended wear applications.
- Available in wide range of styles from coveralls to total encapsulating suits.
- Fabric does not contain PFAS Chemistry. PFAS found in FEP lens at this time. Read more about PFAS.
- Typical Applications: Hazmat response, chemical handling, refueling operations, petrochemical refinery operations, hazardous material clean-up and remediation, CWA incineration, remediation and disposal.
AntiFog Visor System
View a video showcasing the benefits of Kappler’s new larger AntiFog Visor System. (note: old vs. new comparison shows Frontline® garment)
Online Pricing Guide.
Clear, informative product literature is a Kappler hallmark. View our online pricing guide for Zytron and our entire catalog of products.
View Zytron PricingZytron 500 Style Options
Z5H426
Coverall
Zytron® 500 Coverall. Attached Hood with Elastic Face Opening, Front Entry Zipper with LongNeck™ Respirator-Fit Closure, Double Storm Flaps with Hook & Loop Closure, Elastic Wrists, Attached Sock Booties with Splash Guards.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 3 /cs
Case Weight: 20lbs / 9.07 kg
Z5H428
Coverall
Zytron® 500 Coverall. Attached Hood with Elastic Face Opening, Front Entry Zipper with LongNeck™ Respirator-Fit Closure, Double Storm Flaps with Hook & Loop Closure, Elastic Wrists and Ankles.
Sizes: SM/MD- 4XL
Colors: Orange
Case QTY: 3 /cs
Case Weight: 20lbs / 9.07 kg
Z5H572
Splash Total Encapsulating Suit
Zytron® 500 Splash Total Encapsulating Suit. Front Entry Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Elastic Wrists, Attached Sock Booties with Splash Guards, 1 Exhaust Port.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H573
Splash Total Encapsulating Suit
Zytron® 500 Splash Total Encapsulating Suit. Rear Entry Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Elastic Wrists, Attached Sock Booties with Splash Guards and 1 Exhaust Port.
Sizes: SM- 4XL
Colors: Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H352
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. Must Specify Pass-Thru Option. Pricing includes Standard Pass-Thru 7H. Front Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Flat Back, Attached Field Replaceable Butyl Gloves, Attached Sock Booties with Splash Guards and 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H353
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. Must Specify Pass-Thru Option. Pricing includes Standard Pass-Thru 7H. Rear Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Flat Back, Attached Field Replaceable Butyl Gloves, Attached Sock Booties with Splash Guards and 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H382
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. (HazMat Model). Must Specify Pass-Thru Option. Pricing includes standard pass through 7H. Front Entry Diagonal AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System with Additional FEP Overlay, Flat Back, Attached Field Replaceable 2N1® Glove System, Attached Sock Booties with Splash Guards, Knee Reinforcements and 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H383
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. (HazMat Model) . Must Specify Pass-Thru Option. Pricing Includes Standard Pass Through 7H. Rear Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System with Additional FEP Overlay, Flat Back, Attached Field Replaceable 2N1® Glove System, Attached Sock Booties with Splash Guards, Knee Reinforcements and 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H552
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. Front Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Attached Field Replaceable Butyl Gloves, Attached Sock Booties with Splash Guards, 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H553
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. Rear Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Attached Field Replaceable Butyl Gloves, Attached Sock Booties with Splash Guards and 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H582
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. (HazMat Model) Front Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System with Additional FEP Overlay, Expanded Back, , Attached Field Replaceable 2N1® Glove System, Attached Sock Booties with Splash Guards, Knee Reinforcements, 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H583
Vapor Total Encapsulating Suit
Zytron® 500 Vapor Total Encapsulating Suit. (HazMat Model) Rear Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System with Additional FEP Overlay, Expanded Back, Attached Field Replaceable 2N1® Glove System, Attached Sock Booties with Splash Guards, 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
Z5H750
Overhood
Zytron® 500 Hood. Overhood, PVC Visor, Flat Back, Waist Length, Hook & Loop Fasteners on Sides.
Sizes: ALL-ALL
Colors: Orange
Case QTY: 3 /cs
Case Weight: 20lbs / 9.07 kg
Z5H577-92
Splash Total Encapsulating Suit
Zytron® 500 NFPA 1990 (1992) Certified Splash Protective Total Encapsulating Suit. Front Entry Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Permanently Attached Neoprene Gloves, Attached Sock Booties with Splash Guards, 2 Exhaust Valves.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 box
Case Weight: 20lbs / 9.07 kg
Z5H582-94C2RPBC
Vapor Total Encapsulating Suit
Zytron® 500 NFPA 1990 (1994) Class 2 Certified Vapor Total Encapsulating Suit. Front Entry AquaSeal® Gas-Tight Zipper, Double Storm Flaps with Hook & Loop Closure, Expanded View AntiFog Visor System, Expanded Back, Field Replaceable 2N1® Glove System and Removable Nomex/Leather Overgloves, Attached Sock Booties with Splash Guards, 2 Exhaust Valves and Radio Pocket. Berry Compliant.
Sizes: SM/MD- 4XL
Colors: Charcoal, Orange
Case QTY: 1 /cs
Case Weight: 20lbs / 9.07 kg
ChemScan® labels – quick, accurate and only from Kappler.
Scan the label with your phone’s QR reader for a complete list of chemicals tested against your garment’s protective fabric.
Zytron 500 Chemical Test Data
| ASTM F1001 Chemical Test Battery* | |
|---|---|
| Chemical | Minutes |
| Acetone | >480 |
| Acetonitrile | >480 |
| Carbon Disulfide | >480 |
| Dichloromethane | >480 |
| Diethylamine | >480 |
| Dimethylformamide | >480 |
| Ethyl Acetate | >480 |
| n - Hexane | >480 |
| Methyl Alcohol | >480 |
| Nitrobenzene | >480 |
| Sodium Hydroxide | >480 |
| Sulfuric Acid | >480 |
| Tetrachloroethylene | >480 |
| Tetrahydrofuran | >480 |
| Toluene | >480 |
| Gases | |
| Ammonia Gas | >480 |
| 1,3 Butadiene Gas | >480 |
| Chlorine Gas | >480 |
| Ethylene Oxide Gas | >480 |
| Hydrogen Chloride Gas | >480 |
| Methyl Chloride Gas | >480 |
| Chemical Warfare Agent Data** | ||
|---|---|---|
| Chemical Agent | Minutes | Criteria |
| Bis (2-chloroethyl) sulfide (Mustard:HD) | >480 | 4.0 ug/cm2 |
| Isopropyl methylfluorophosphonate (Sarin:GB) | >480 | 1.25 ug/cm2 |
| Chlorovinyl arsinedichloride (Lewisite:L) | >480 | 4.0 ug/cm2 |
| O-ethyl S-(2-diisopropylaminoethyl) methylphosphonothiolate (Nerve:VX) | >480 | 1.25 ug/cm2 |
* Industrial chemical testing was conducted in accordance with ASTM F 739 with normalized breakthrough times reported in minutes.
Note: These tests were performed in accordance with ASTM standards by independent laboratories. This data is derived from tests performed on material samples only, not finished garments.
** Chemical Warfare Agent testing was conducted in accordance with MIL-STD-282 and/or NFPA 1990 (1994) Class 1-2001 with breakthrough times reported based on total cumulative permeation.
Need to see all the chemicals tested against the Z500 Fabric?
View All Chemicals
Check HazMatch® For Complete Chemical Test Results.
The details shown here represent only a fraction of the chemicals tested against Kappler fabrics – a list that’s constantly being expanded. The latest list of chemicals in the Kappler database is always available via HazMatch – get the mobile app or use the online application here. If you don’t see your specific chemical, click here for details on Kappler’s free testing program.
View HazMatch Free Testing ProgramZytron 500 Resources & Downloads
Zytron 500 Product Information
Product Flyer Zytron Sizing Info PFAS Statement Technical Data Charts Storage/Shelf Life StatementView Demos & Training Videos:
Folding & Packing The Zytron® 500 AntiFog Visor Demonstration Level A Suit Pressure Test Kit Replacing the Pirelli Exhaust Valve Level A Glove Replacement GuideTechnical Data:
View ASTM Data Technical Data Charts View All Chemicals Tested in HazMatch
Y'all Call
The best protective apparel advice comes with a southern accent.
- Have suit questions?
- Need a chemical tested?
- Want a sample suit to evaluate?
Kappler garments are made with American pride in Alabama where the accent is always on quality.