Breathable, NFPA-Certified Hi-Vis FR Apparel With Proven Multi-Purpose Protection.

DuraChem® 200 is multi-purpose, high-visibility FR apparel with added protection against Chemical, Biological, Arc Flash, Steam and Hot Water, and Molten Metal Splash hazards. Available as a coverall or multi-piece configuration, it offers breathable, launderable protection for a wide range of applications for daytime or nighttime work. Certified to or compliant with seven key industry safety standards, it helps simplify PPE selection and inventory with a multi-hazard apparel solution. From industrial applications to emergency response, DuraChem 200 is a proven workhorse with the data to back it up.

DuraChem 200 — Certified, Data-Driven Protection

  • Flame Resistant – NFPA 2112 & ASTM F2733.
  • Chemical – NFPA 1990 (1992).
  • Biological – ASTM F1671 blood and viral test.
  • Hi-Vis – ANSI/ISEA 107 Type P, Class 3, plus compliant with OSHA Roadside Emergency Response requirements. Does not apply to Navy fabric.
  • Arc Flash – NFPA 70E & ASTM F1891.
  • Molten Metal Splash – ASTM F955.
  • Tested Against Steam and Hot Water – University of Alberta (CAN/CSGB 155.20).

DuraChem 200 Details

  • DuraChem 200 is the first and only breathable protective apparel certified to or compliant with seven key industry safety standards.
  • Launderable Hi-Vis FR protection, plus Chemical, Thermal, Arc Flash, Steam and Hot Water, and Molten Metal Splash protection.
  • Breathability reduces heat stress and improves worker comfort.
  • 24/7 facility-wide protection for day or night work applications.
  • Multi-Purpose garment with flexible hood options simplifies PPE selection and inventory.
  • Durachem 200 contains PFAS. DuraChem 200 does not contain PFOA or PFOS chemistry. Download PFAS Statement.

Photo of Durachem 200 in Paper mill.

DuraChem® 200 - Pulp and Paper Proven.

Delivering Chemical, Thermal and Heat Stress protection in a single garment. Developed with specific input from pulp and paper processing facilities.

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Photo of Durachem Suit during a Pyroman Test

Pyroman test dramatically illustrates the life-saving FR performance of DuraChem 200.

Kappler is committed to user survivability, and DuraChem 200 garments are subjected to intense testing to simulate real-world exposure in a chemical flash-fire, which can generate heat up to 1900º F. The Pyroman Thermal Manikin test for DuraChem 200 was conducted at North Carolina State University, with a 3-second test to predict a percentage of body burn a wearer might experience. Sensors on the manikin indicate not only the area of the body affected, but also predict severity of the burn. The DuraChem 200 encapsulating suit provided outstanding performance for both measurements, with 0% body burn indicated.

Online Pricing Guide.

Clear, informative product literature is a Kappler hallmark. View our online pricing guide for DuraChem and our entire catalog of products.

View DuraChem Pricing

DuraChem 200 Style Options

Hood

D2H708

DuraChem 200 Attachable Hood. Attachable Hood with FR Hook & Loop Closure.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 3 lb / 1.36 kg
Bib Overall

D2H662

DuraChem 200 Bib Overall with Retroreflective Tape and FR Hook & Loop Fasteners at Ankles.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 10 lb / 4.54 kg
Jacket

D2H680

DuraChem 200 Jacket with Collar. Front Entry Zipper, Single Storm Flap with FR Hook & Loop Closure, Retroreflective Tape, FR Hook & Loop Fasteners at Wrists, includes Glove Cone Inserts.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 10 lb / 4.54 kg
Jacket

D2H680 CP

DuraChem 200 Jacket with Collar. Front Entry Zipper, Single Storm Flap with FR Hook & Loop Closure, Retroreflective Tape, FR Hook & Loop Fasteners at Wrists, includes Glove Cone Inserts with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 10 lb / 4.54 kg
Overhood

D2H758

DuraChem 200 Overhood. Overhood with 40 mil PVC AntiFog Expanded-View Visor System, Retroreflective Tape and FR Hook & Loop Fasteners on Sides.

Heat Sealed / Taped
Size: ONE SIZE
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg
Coverall

D2H440-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H440-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Coverall

D2H443-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H443-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 8 lb / 3.63 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H440-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H440-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Coverall

D2H443-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H443-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 8 lb / 3.63 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H440-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H440-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Collar, Front Entry Splash Resistant Coated Zipper, Single Storm Flap with FR Hook & Loop Closure, FR Hook & Loop Fasteners at Wrists & Ankles, Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Coverall

D2H443-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Coverall

D2H443-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Coverall. Includes Coverall (D2H440-9212), Attachable Hood (D2H708) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 20 lb / 9.07 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 8 lb / 3.63 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H632-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662), Attachable Hood (D2H708), Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR).

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual
Hi-Vis Multi-Piece Configuration

D2H634-9212 CP

DuraChem 200 NFPA 1990 (1992) and NFPA 2112 Certified Multi-Piece Configuration. Includes Jacket (D2H680), Bib Overall (D2H662) and Glove Cone Inserts (AG0AR) with Attached CP Cuff Option on Jacket Sleeves.

Heat Sealed / Taped
Size: SM/MD- 4XL
Color: Hivis Yellow / Navy
Quantity: 1 /cs
Weight: 15 lb / 6.8 kg

PDF Downloads

User Manual

DuraChem 200 Thermal Liner Style Options

Coverall

TFS441

FR Fleece Thermal Liner Coverall. Collar, Front Entry Zipper, Adjustable Wrists and Ankles with FR Hook & Loop Closure.

Serged
Size: XS- 4XL
Color: Dark Gray
Quantity: 1 /cs
Weight: 5 lb / 2.27 kg
Pants

TFS663

FR Fleece Thermal Liner Pants. Elastic Waist and Ankles.

Serged
Size: XS- 4XL
Color: Dark Gray
Quantity: 1 /cs
Weight: 5 lb / 2.27 kg
Jacket

TFS681

FR Fleece Thermal Liner Jacket. Collar, Front Entry Zipper, Adjustable Wrists with FR Hook & Loop Closure.

Serged
Size: XS- 4XL
Color: Dark Gray
Quantity: 1 /cs
Weight: 5 lb / 2.27 kg

ChemScan® labels – quick, accurate and only from Kappler.

Scan the label with your phone’s QR reader for a complete list of chemicals tested against your garment’s protective fabric.



DuraChem 200 Test Data

Thermal and Burn Testing
Test Method Result
Heat Thermal Performance (HTP)
ASTM F2700
Spaced: 20.2 cal/cm2
Contact: 14.3 cal/cm2
Flame Resistance
ASTM D6413
Char length: 1.06 in
Afterflame: 0.0 sec
Thermal Protective Performance (TPP)
ISO 17492
13.9 cal/cm2
Shrinkage/Heat Resistance
ASTM F2894
8.0 %, 6.0%
WARP, WEFT
Manikin Body Burn (Pyroman)
ASTM F1930
Exposed Head, min - 6.56%
6.56%
predicted body burn
Heat Transfer - Molten Substances
ASTM F955
Aluminum @ 1400 F: 19.8sec to 2⁰ burn
34.6⁰C increase
Iron @ 2800 F: no burn
11.7⁰C increase
Sulfur @ 302 F: no burn
9.5⁰C increase
Electric Arc Rating
ASTM F1959
APTV = 13 cal/cm2
Steam 302˚F @ 30 psi @ 2.4”
University of Alberta (CAN/CSGB 155.20)
6.8 Seconds to 2nd Degree Burn
19.8 Seconds to 3rd Degree Burn
Hot Water (185˚F @ 6L/min) @ 2.0”
University of Alberta (CAN/CSGB 155.20)
No Burn
Comfort Testing
Test Method Result
Total Heat Loss
ASTM F1868 Procedure C
492.9 W/m2
Evaporative Resistance
ISO 11092 7.4
13.955 Pa-m2/W
Water Vapor Transmission
ASTM E96
3158 g/m2-24hr
Additional Testing
Test Method Result
Cold Temperature Performance
ASTM D747
0.009 in/lb
Splash Chemical Testing*
Chemical Penetration ASTM F903, Procedure C Holdout Time In Minutes
Acetone >60
Acrylonitrile >60
Butyl Acetate >60
Dimethyl Formamide >60
Formic Acid (85%) >60
Fuel H >60
Hydrochloric Acid (37%) >60
Isopropyl Alcohol >60
JP8 >60
Methanol >60
Methyl Isobutyl Ketone >60
Nitrobenzene >60
Phenol (90%) >60
Sodium Hydroxide (50%) >60
Sodium Hypochlorite (10%) >60
Sulfuric Acid (93.1%) >60
Tetrachloroethylene >60
Toluene >60
Biohazard Testing - Fabric & Seams
Test Method Results
ASTM F1671 (blood & viral penetration) Pass

*Chemical penetration testing was conducted in accordance with ASTM F 903 Procedure C.

Note: These tests were performed in accordance with ASTM standards by independent laboratories. This data is derived from tests performed on material samples only, not finished garments.


Need to see all the chemicals tested against the Durachem 200 Fabric?

View All Chemicals

Check HazMatch® For Complete Chemical Test Results.

The details shown here represent only a fraction of the chemicals tested against Kappler fabrics – a list that’s constantly being expanded. The latest list of chemicals in the Kappler database is always available via HazMatch – get the mobile app or use the online application here. If you don’t see your specific chemical, click here for details on Kappler’s free testing program.

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