Zytron 500 Chemical Protection Suit

Zytron 500 is top of the class – and the classic responder choice for hazmat and other demanding situations. It's tough, built for mobility, and based on patented technology that created the first material to survive eight full hours against the ASTM F1001 Test Battery with no breakthrough.

With that kind of Kappler heritage built into the fabric, it's no wonder that responders around the world trust Z500 garments for ultra-demanding Level A and Level B applications. Available in coveralls and a range of total encapsulating suits.

  • Sock boots with flared boot flaps for easy donning and doffing. Boot flaps have hemmed edges.
  • Expanded width face shield of 40 mil PVC with optional 5 mil FEP overlay lens.
  • Gas-tight PVC zipper covered by a double storm flap with hook and loop closures.

Z500 Style Details

  • Gas-tight styles for Level A protection include front and rear entry, flat back or expanded back. Zytron 500 fabric also available in splash suits and coveralls.
  • Hazmat styles include double-taped seams — seams sewn then hot-air taped inside and out.
  • Large, expanded-view face shield of 40 mil PVC. Hazmat styles include additional 5 mil FEP overlay lens.
  • Easy-to-reach 48" (122 cm) gas-tight PVC zipper, with double storm flap and hook-and-loop closure.
  • Two covered one-way exhaust valves.
  • Attached sock boots with boot flaps for added protection.
  • Glove system includes field replaceable Butyl gloves. Hazmat styles include film liner glove.
  • Roomy tapered sleeves and ergonomic garment design allow easy mobility.

Applications

  • Hazmat response
  • Chemical handling
  • Refueling operations
  • Petro-chemical refinery operations
  • Hazardous material clean-up and remediation
  • CWA incineration/remediation/disposal

Zytron 500 Style Options

Coveralls

Coverall
Zipper Front, Collar, Elastic Wrists and Ankles
Double Storm Flap with Hook and Loop Closure, Heat Sealed/Taped — Z5H417
  • XS-5X,
  • Orange or Charcoal,
  • 3/cs,
  • 7 lb / 3.2 kg
Coverall
Zipper Front, Attached Hood, Elastic Wrists, Ankles and Face Opening
Heat Sealed/Taped — Z5H428
  • CE Type 3,
  • XS-5X,
  • Orange or Charcoal,
  • 3/cs,
  • 7 lb / 3.2 kg
Coverall
Zipper Front, Attached Hood, Elastic Wrists and Face Opening, Attached Sock Boots with Boot Flap
Heat Sealed/Taped — Z5H426
  • CE Type 3,
  • XS-5X,
  • Orange or Charcoal,
  • 3/cs,
  • 8 lb / 3.6 kg

Total Encapsulating Suits

Splash Total Encapsulating Suit

Rear Entry, Expanded Back or Flat Back, Large-View PVC Face Shield, 1 Exhaust Port, Elastic Wrists, Attached Sock Boots with Boot Flap, Single-Taped Seams, Double Storm Flap with Hook and Loop Closure, Cloth Zipper

Rear Entry, Heat Sealed/Taped — Z5H571
  • Expanded Back,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 7 lb / 3.2 kg
Rear Entry, Heat Sealed/Taped — Z5H371
  • Flat Back,
  • Side Air Inlet,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 7 lb / 3.2 kg
Vapor Total Encapsulating Suit

Front Entry or Rear Entry, Expanded Back or Flat Back, Large-View PVC Face Shield, 2 Exhalation Valves, 48" (122 cm) Gas-Tight PVC Zipper, Double Storm Flap with Hook & Loop Closure, Attached Sock Boots with Boot Flap, Field Replaceable Butyl Gloves. HazMat Styles Include Barrier Glove Liners

Front Entry, Heat Sealed/Taped - Z5H550
  • Expanded Back,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
Rear Entry, Heat Sealed/Taped - Z5H551
  • Expanded back,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
HazMat Front Entry, Heat Sealed/Taped - Z5H580
  • Expanded Back,
  • Double Sealed Seams,
  • FEP Face Shield Overlay,
  • Knee Reinforcements,
  • Barrier Glove Liners,
  • CE Type 1aET,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
HazMat Rear Entry, Heat Sealed/Taped - Z5H581
  • Expanded Back,
  • Double Sealed Seams,
  • FEP Face Shield Overlay,
  • Knee Reinforcements,
  • Barrier Glove Liners,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
Front Entry, Heat Sealed/Taped - Z5H350
  • Flat Back,
  • Must specify pass-thru option,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
Rear Entry, Heat Sealed/Taped - Z5H351
  • Flat Back,
  • Must specify pass-thru option,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg
NFPA 1994-Class 2 - Z5HTN-C2
  • Front Entry with Expanded Back,
  • Double-Heat Sealed/Taped Seams,
  • Large-View 40 mil PVC Face Shield with FEP Overlay, 2 Exhalation Valves,
  • 48" (122 cm) Gas-Tight PVC Zipper,
  • Double Storm Flap with Hook and Loop Closure,
  • Attached Sock Boots with Boot Flap,
  • Field Replaceable Butyl Gloves with Barrier Glove Liners and Kevlar Knit Overgloves,
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg

Aluminized Overcover

Aluminized Overcover

Front Entry or Rear Entry, Large-View 10-mil. FEP Face Shield, 2 Covered Exhalation Valves, 48" Zipper, Elastic Wrists and Ankles, includes one pair Knit Kevlar Gloves

Front Entry - FAS560
  • XS-5X,
  • 1/cs,
  • 8 lbs/3.6 kg
Rear Entry - FAS561
  • XS-5X,
  • 1/cs,
  • 8 lbs/3.6 kg

Training Suit

Training Suit

Front Entry or Rear Entry, Expanded Back, Large-View PVC Face Shield, 1 Exhaust Port, 48” Zipper, Storm Flap with Hook and Loop Closure, Attached Sock Boots with Boot Flap, Sewn Seams, Sewn on PVC Gloves

Front Entry, Serged - Z5S555
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 7 lb / 3.2 kg
Rear Entry, Serged - Z5S556
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 7 lb / 3.2 kg

NFPA Garments

NFPA 1994 - Class 2

Made with Zytron 500 Fabric

Front Entry with Expanded Back, Double-Heat Sealed/Taped Seams, Large-View 40 mil PVC Face Shield with FEP Overlay, 2 Exhalation Valves, 48” (122 cm) Gas-Tight PVC Zipper, Double Storm Flap with Hook and Loop Closure, Attached Sock Boots with Boot Flap, Field Replaceable Butyl Gloves with Barrier Glove Liners and Kevlar Knit Overgloves

Front Entry, Vapor Total Encapsulating Suit - Z5HTN-C2
  • XS-5X,
  • Orange or Charcoal,
  • 1/cs,
  • 9 lb / 4.1 kg